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浙江昊星机械设备制造有限公司
专业生产胶体磨研磨机混合机均质机研磨泵

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电池搅拌分散成套设备产品介绍
发布时间:2015-07-02 发布人:admin

Battery mixing and dispersing equipment Products CN.HAOSTAR Hao Star is a professional manufacturer of crushing emulsified dispersion was stirred one colloid mill equipment factory, and has more than forty national patents, after several years of research and development and finally the international advanced battery production surplus A mixture containing the colloid mill grinding the entire production line to achieve electrode powder materials such as NMP / H2O line of vacuum suction stirring lithium iron phosphate (LiFePO4), lithium manganese oxide (LiMn2O4), carbon black and graphite dispersed in a solvent and liquid filter automatic equipment, very effective solution to the reunion electrode powder materials, dust, air moisture, pollution and other problems, and general equipment to complete the process can not be completed in a very short period of time, this provided a key advance in that safe and reliable operation.
    CN.HAOSTAR battery mixing and dispersing equipment is fully automated battery equipment used in lithium-ion battery colloid mill slurry production of lithium-ion batteries currently consists of liquid lithium-ion battery (LIB) and polymer lithium ion battery (PLB) categories. Among them, the liquid lithium-ion battery is Li + intercalation compound as the positive and negative secondary battery. Positive use of lithium compound LiFePO4, LiCoO2, LiMn2O4, Li (NiCo) O2 or LiV2O5 like, negative use of lithium - carbon intercalation compound. Lithium-ion batteries due to high voltage, small size, light weight, high energy, no memory effect, no pollution, low self-discharge, long cycle life, etc., is an ideal energy development in the 21st century. It has been widely used in mobile phones, portable electronic products notebook computers, digital equal, and is expanding to electric toys, electric tools, electric bicycles, electric cars and so on. December 9, 2009 the State Council executive to make the vehicle purchase tax, car to the countryside, car trade, new energy vehicles and other consumer incentives, especially for new energy vehicles has significantly increased support for electric vehicles will become China's new energy vehicles The main direction of development. New energy vehicles three core technologies for the automotive energy systems, drive systems and control systems; also is the vehicle battery, electric motor and electric control system, which is especially critical in battery technology. According to Japan after IIT predicts that the use of lithium-ion battery hybrid vehicle (HEV), plug-in hybrid electric vehicles (PHEV), electric vehicles (EV) from 2009, 2010, began the introduction of a larger amount, by 2012 its not yet reached market size nickel-metal hydride battery car, but 2013, began far beyond its size nickel-hydrogen cell vehicles; and, starting in 2013, the market size nickel-hydrogen cell vehicles has been basically fixed, almost no growth , but the market size of lithium car, along with the growth of these new energy car market gradually grow and become mainstream. High performance lithium-ion battery is inseparable from advanced production technology and manufacturing equipment, such as a battery slurry dispensing equipment, coating equipment, which are uniformly dispersed battery paste is one of the key producing excellent lithium batteries.
    Battery mixing and dispersing equipment using advanced design and user-friendly equipment preparation, the suction from the vacuum mixing raw materials to a colloid mill, from liquid - solid crude stir to rat pet shears, from high-speed disperser to filter out the finished material, each process each process can be automated, the entire production process
Working at a low temperature vacuum sealed state, effectively solved due to the addition and dust, environmental pollution, and other issues of impurities into the water.
    Battery mixing and dispersing equipment by vacuum reactor, box-type agitator, mouse pet shears, self-cleaning filter, two-stage shear colloid mill, decentralized condenser, electrical control box and other components, CN. HAOSTAR battery manufacturing industry is currently the only slurry mixing and dispersing equipment. In the liquid - solid mixing process first by vacuum suction liquid mixed homogeneous material, and then inhale the powder were rough with box and then member for stirring the cauldron at the end after the homogeneous mixture is moved into the direction of the pet rat dispersive mixing tank is circulated to cool sport . Since the material in the box-type crude stirring continuously into the pet rat from the edge of the barrel, and the material re-enter the rotation after a pet rat inside by a spiral and rising shear mixing drum rim cavity cooling cycle mixed and dispersed, as the material in the reactor during stirring (-) is not dead, (b) continuously mixing and dispersing for circulating cooling sports, so the temperature in the mixing process generated just by the narrow bucket wall cavity sandwiched by stirring cycle to lower the temperature of the cooling water jacket, and by circulating cooling with stirring under shear mixing uniformity of materials quite well, in order to shorten the stirring time resolved effectively reduce the temperature between the minute particles in the powder mixing process and the resulting liquid is to pass bis stage shear colloid mill to complete. Make sure the battery slurry mixing time is short fineness high stability, product quality over the international advanced level.
     

 CN.HAOSTAR昊星公司是一家生产粉碎分散乳化胶体磨搅拌设备工厂之一,并且经过几十年的研究开发终于生产出电池搅拌分散研磨胶体磨 整套生产线,实现电极粉末材料如磷酸铁锂(LiFePO4)、锰酸锂(LiMn2O4)、碳黑、石墨等与液相溶剂如NMP/H2O的在线真空吸料搅拌分散过滤全自动成套设备,十分有效地解决了电极粉末材料的团聚、粉尘飞扬、空气水份、环境污染等系列问题,而且在很短的时间完成一般设备无法完成的工艺过程,本设先进之处在于一键操作安全可靠。
    CN.HAOSTAR
电池搅拌分散成套设备是全自动电池成套设备胶体磨应用于锂离子电池浆料的生产锂离子电池目前由液态锂离子电池(LIB)和聚合物锂离子电池(PLB)两类。其中,液态锂离子电池是指Li+嵌入化合物为正、负极的二次电池。正极采用锂化合物LiFePO4、LiCoO2、LiMn2O4、Li(NiCo)O2或LiV2O5等,负极采用锂-碳层间化合物。锂离子电池由于工作电压高、体积小、质量轻、能量高、无记忆效应、无污染、自放电小、循环寿命长等优点,是21世纪发展的理想能源。目前已大量应用于手机、笔记本电脑、数码相等可携式电子产品上,并正在向电动玩具、电动工具、电动自行车、电动汽车等方面拓展。2009年12月9日国务院常务作出汽车购置税、汽车下乡、汽车以旧换新、新能源汽车等消费刺激政策,特别是对新能源汽车的支持力度明显加大,电动汽车将成为我国新能源汽车的主要发展方向。新能源汽车三大核心技术为车载能源系统、驱动系统及控制系统;亦就是车载电池、电动机和电控系统,其中电池技术尤为关键。而据日本IIT公司预测,使用锂离子电池的混合动力汽车(HEV)、充电式混合动力电动汽车(PHEV)、纯电动汽车(EV)从2009年、2010开始较大量推出后,到2012年其市场规模还达不到镍氢电池车,但从2013年开始,其规模就开始大大超越镍氢电池车;并且,从2013年开始,镍氢电池车的市场规模就已基本固定,几乎没有增长,但锂电池车的市场规模则随着这些新能源车市场的增长而逐渐增长,并成为市场主流。性能优异的锂离子电池离不开先进的生产工艺与生产制造设备,如电池浆料的分散设备、涂布设备等,其中电池浆料的均匀分散是生产优良锂电池的关键之一。
    电池搅拌分散成套设备采用先进的设计理念和人性化的设备配制,从原料的真空吸入到
胶体磨搅拌混合,从液-固粗搅到鼠宠式剪切,从高速分散到过滤成品出料,每道工艺每个流程都能实现自动化,整个生产过程都

全密封低温真空的状态下工作,有效地解决了因加料而粉尘飞扬、环境污染、杂质水份的进入等问题。
    电池搅拌分散成套设备是由真空反应釜、框式搅拌器、鼠宠式剪切机、自洁式过滤器、双级剪切式胶体磨、分散型冷凝器、电器控制箱等组成,CN.HAOSTAR公司是目前电池生产行业中唯一的浆料搅拌分散成套设备。在液-固搅拌过程中先由真空吸入液料进行混合均质,然后吸入粉料进行框式粗搅并遂件向釜底方向作均质混合运动后进入鼠宠箱进行循环分散混合冷却运动。由于物料在框式粗搅后连续不断从桶体的边缘进入鼠宠,并且物料在鼠宠箱内受螺旋的旋转而不断提升剪切混合后重新进入桶体边腔进行循环冷却混合分散,由于物料在反应釜搅拌过程中(-)没有死角,(二)连续不断地作混合分散循环冷却运动,所以在搅拌过程中所产生的温度正好在通过狭窄的桶壁腔内进行搅拌循环时由夹套冷却水及时降低温度,而且通过循环冷却的情况下搅拌剪切混合的物料均匀度相当很好,为缩短搅拌时间有效降低温度解决在搅拌过程液体与粉末间所产生的微小颗粒是要通过双级剪切式胶体磨来完成。确保电池浆料搅拌时间短细度好稳定性高,产品质量超国际先进水平。
     CN.HAOSTAR双级剪切式胶体磨是吸料盘。(详细介召见各类胶体磨工作原理说明)储存时间越长。
在经过双级剪切式胶体磨后所产生温度就有分散型冷凝器来冷却完成。分散型冷凝器是一种管道型静态混合单元和冷却夹套做成,主要将物料通过一定压力送入分散型冷凝器中不断经过管道中的混合单元改变物料的流向角度并且不断剪切分散,在整个过程中物料由管道中心流向不断向管壁扩散进行冷却然后又向管道中心集合以此循环,有效地达到冷却混合分散物料。
  成品出料时是由自洁式过滤器来完成控制细度确保产品质量,自洁式过滤器是一种特种过滤器,按装在反应釜的出口处通过主轴的转动不断清除滤网上浆料,在打开出料阀后浆料按照你的需要不断流出成品,其它不合规格浆料重新进入双级剪切式胶体磨进研磨分散。

CN.HAOSTAR two-stage shear colloid mill is a suction plate. (Details mediated summoned all types colloid mill Description of Operation) Storage longer.
After a two-stage shear colloid mill generated by the temperature had dispersed condenser to cool complete. Decentralized condenser is a pipe-type static mixing unit and the cooling jacket made of the material mainly dispersed by a certain pressure into the condenser constantly mixing unit through the pipeline to change the angle of the flow of materials and constantly shear dispersion, Material from the center of the pipe wall to keep the flow of diffusion cooled in the whole process and then set this cycle ED pipe center to effectively reach cooled mixed and dispersed materials.
When finished the material is self-cleaning filter fineness done to ensure product quality control, self-cleaning filter is a special filter, installation at the outlet of the reactor by rotating the spindle continuously remove the filter slurry In open slurry after discharge valve as you need to keep out of the finished product, other non-compliant slurry re-enter the two-stage shear colloid mill into the grinding and dispersion.

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